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  #11  
Old 20-Jun-2005, 17:08
Dibble
 
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I personally would run that basket for one more set of plates ......

Others would disagree .... but I've seen far worse ......
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  #12  
Old 20-Jun-2005, 22:16
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rcgbob44 rcgbob44 is offline
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Mood: My Jota goes rumpety rump! & I have my wife exactly where she wants me!
Nice pictures Nathan and welcome to the club, Hows the toxic texan doing these days!
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  #13  
Old 20-Jun-2005, 22:24
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keefer keefer is offline
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Mood: Found a CR250. Let the bone braking begin
plates are f'd
the basket will last a bit longer
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  #14  
Old 20-Jun-2005, 22:24
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Glyn Glyn is offline
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Mood: st2......we can rebuild
id clean that up and put it all back in
mine was like that first time i checked it
to be honest mine was worse, got another 7K out of it!!
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  #15  
Old 20-Jun-2005, 22:36
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rockhopper rockhopper is offline
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The basket looks just like mine did about 10,000 miles ago. I'd carry on using it for at least another set of plates. The thing with the ST4S clutch is that the plates are aluminium and they wont make the basket any worse and they are a load quieter.
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  #16  
Old 21-Jun-2005, 05:07
nathanTX nathanTX is offline
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My wife has probably used the word toxic about me after a late night of too much beer and mexican food. But don't know how you would have a way of knowing that. So then rcgbob44, I must ask, who is the Toxic Texan? I know you're not bashing on Colin Edwards, 'cuz them thar's fightin' words!

:P
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  #17  
Old 21-Jun-2005, 14:20
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ziggi ziggi is offline
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As you've already got the clutch off the bike then you might as well spend £250 for a new basket and plates. The next thing you will notice with a worn clutch like this is clutch slip when powering hard.

Worn clutches like this are very common if the members here are anything to go by. I think everyone must have replaced a clutch by now The life span does vary from as little as 4000 miles to 14000 miles but just don't expect much life from even a new one. Hmmm - I feel a poll coming on.
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  #18  
Old 21-Jun-2005, 20:19
breakout breakout is offline
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clutch plates

A couple of tips I have recentlydiscovered,

1)Sintered steel backed drive plates produce lots of expensive dust,(wearout quickly),can be grabby ,do benefit from cleaning ,do mess the bike up if you use open clutch cover;-also narrow steel drive tangs ,if you alow bike to idle(disconnect sidestand switch) rapidly wear and damage the basket.
2)the late model alloy-backed wide tang plates,wear out quickly,are softer in take up (more feel) suffer less abuse,are quieter during idle have relatively less flywheel inertia,have wider drivetangs and consequently less loading pressure on the tangs because they have more drive area.Still hopeless!
3)The best affordable solution is a set of japanese wet clutch plates in a ducati dry clutch;-these plates have alloy backing have lasted well , have wide tangs so last well in the softer alloy clutch baskets without causing excessive wear inthe basket, produce little dust,after run-in find nuetral easier than any ducati clutch I have used!,have plenty of feel, cost relatively buggerall!,have japanese quality ,and have outlasted any ducati clutch I have ever had need no cleaning,seem to be self cleaning! The only thing I have noticed is although the fit perfectly on all the drive tangs the section of plate between the dive tangs does not contact the clutch basket, you might think they then would not self center but if you consider the geometry of the drive tangs I can see how they do have to self center ,I believe this anomally may explain why they dont need cleaning the dust has an easier path to freedom,
4)use a short-throw, low lever pressure, master cylinder with these plates and you have a very controlable clutch;--because it takes more lever movement to effect the same amount of plate movement it enhances clutch feel. (in other words the clutch engagement occurs over a larger lever movement,which is the opposite of a grabby clutch where the clutch engagement occurs over a very limited range of lever movement and you are not able to modulate clutch release and it appears like a switch)When I first tried these plates, I immediately noticed the bike was much easier to take off on ;- because I progressively slipped the clutch it had the same feel as a lower gearing!! before anybody says they wouldnt be caught dead with jap plates in their ducati,Or this all sounds like bu------t just consider if any of it makes sense?
Finally I have contributed to a few technical discussions and nobody is even interested to comment ,maybe you guys dont look at your bikes too mechanically?I would like some feedback and the opportunity to talk to anybody interested in ducatis ,so if you are interested to drop me a line I will tell you where to get the best ducati road clutch from,which japbike that is, ha!, ha!
I have tested these clutches in my 996r/998r motors and will only use sintered plates for track days,infact these cluches may well stand some extreme abuse! dont know yet, the clutch has 7000kms sofar I havent looked at it yet!!!!!
note clutch shim packs are available from motowheels or ducati kamna;--one of them? alot of ducati clutches are prematurily destroyed because the pressure-plate bottoms on the clutch hub;-as this starts to happen it reduces the clamping pressure supplied by the springs,-this allows the clutch to slip,and the plates are then rapidly stripped,soon as the clutch starts to slip wack a spacer shim in and instead of needing a new clutch it is sometimes possible to get more miles out of it,another thing is the first clutch plates in the drum seem to wear the greatest so at clutch mid life take the entire pack out and reassemble the pack reversed back into the drum ,this prolongs the life of the clutch because as you allow plates to become stripped the total torque capacity of the clutch reduces as the coefficient of friction changes,(because the plates have lost their friction material);-as soon as the clutch slips and turns hp into lots of heat the clutch is gone;-hope some of this helps BREAKOUT

quote]Originally posted by mikecardiff
Sounds a bit like mine was, more like an ON/OFF switch than a clutch sometimes - probably best just getting a new set of plates maybe ? made a huge difference to mine as they were pretty much worn out.

I have noticed Duc clutches dont seem that smooth or progressive compared to cable ones on Jap bikes, so it does take a bit of getting used to.

Worth the effort though, new clutch plates and an uprated slave cylinder and the bike is transformed for town riding. [/quote]
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  #19  
Old 21-Jun-2005, 20:49
breakout breakout is offline
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clutch

dont idle the engine ,start bike,wait for the oil to get to the cams then ride it,engine will warm up quicker than it will idling it;- so will spend less time at its cold dimensions so less wear will occur on startup ,less clutch wear will also occur ,because alot of this happens to people who idle their engines in neutral,your clutch basket is unsightly but I have seen many much worse and the clutches still work fine!you must be very careful if you attempt tofile the serrations off because if you dont do it accurately enough so that all drivelugs are equally loaded the plates may well be stressed out of flat, this will make it lesslikely you will be able to find neutral,also increasing the tang clearence just increases the wear rate and makes the clutch noiser,If you buy a clutch basket in alloy get a hard anodised one brown or green/olive I dont believe that It will make much difference ( a few microns of anodising ) but wide tang alloy plates will last longer and are alot quieter,breakout













Quote:
Originally posted by nathanTX
So, I took the clutch apart this weekend. Many thanks to my friend Uwe for welding up the hub holding tool and giving a hand. Definitely need new plates. The tangs are pretty banged up and the friction material is almost gone on some plates. I would think a new basket is in order as well. But, you guys have seen a lot more of these than I have. So, take a look at the pics and tell me what you think. New basket?





I mentioned the possibility of going to an ST4S clutch (as I have read about here) to a friend with an ST4. He thought that was funny as all the ST4S guys he knows have gone to aftermarket. He said one of the most highly rated ones on the ST board is by Pro Cutting, or is often called "Charlie's Clutch".

Info here: http://sky.prohosting.com/ssnyder/product4.htm

I couldn't care less about quiet, but I would like long lasting and the less it's rattling around in there, the less damage it's doing. So, anyone familiar with this option?
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  #20  
Old 21-Jun-2005, 20:58
breakout breakout is offline
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48th

It is possible to buy 48 tooth clutch baskets which have 4x the number of drive surfaces and definitely are quieter and last longer,they use stm style plates which I dont know the cost of .these baskets use all the other standard parts of the clutch. breakout





Quote:
Originally posted by rockhopper

The basket looks just like mine did about 10,000 miles ago. I'd carry on using it for at least another set of plates. The thing with the ST4S clutch is that the plates are aluminium and they wont make the basket any worse and they are a load quieter.
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