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Old 14-Mar-2006, 12:01
GlennG GlennG is offline
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Clutch Cover

I've been servicing my bike and alls going well until I came to take the clutch cover off last night, I've removed the 10 allen bolts and used a rubber mallet on the top, bottom and sides but it wont budge.

I dont need a puller for this side case do I?
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Old 14-Mar-2006, 12:03
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Nope
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Old 14-Mar-2006, 12:27
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Iconic944ss Iconic944ss is offline
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Hmmmmm....

I wondered if there were more screws - but Haynes also says there are only 10 and that a soft faced mallet is all that should be needed to 'tap' around and break any gasket seal.

F.
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Old 14-Mar-2006, 12:31
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khushy khushy is offline
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Are you taking the clutch cover off or are you taking the clutch housing off??

Clutch cover = about 6 bots
Clutch housing = about 15 bolts + sealer etc

If you are servicing your bike, I would say that you need nly to take the clutch cover off to get to the clutch - why do you need to take the housing off?

Khushy
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Old 14-Mar-2006, 13:05
GlennG GlennG is offline
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On my 620 Sport I can only see the one cover/housing (10 bolts) to remove, there does appear to be some sealant around the edges, so it could be just this that I need to overcome but I wanted to check before I contnue tapping the housing with the mallet.

I need to get into the clutch to check the plates are okay, as Baines said the clutch noise was abit louder/unusual than normal, and could well be broken steel plates which they saw a few times last year.
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Old 14-Mar-2006, 14:35
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Quote:
Originally posted by dubelg
I need to get into the clutch to check the plates are okay, as Baines said the clutch noise was abit louder/unusual than normal, and could well be broken steel plates which they saw a few times last year.

That'll be all the extra power from the high-comp big bore kits...
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Old 14-Mar-2006, 15:00
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khushy khushy is offline
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if you only want to check the plates - surely you only need to take off the clutch cover and NOT the housing???

khushy
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Old 14-Mar-2006, 15:12
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On some of the wet clutches they are the one and same thing. Depends on model and year, tbh.
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Old 14-Mar-2006, 15:20
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Rattler Rattler is offline
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Quote:
Originally posted by khushy
if you only want to check the plates - surely you only need to take off the clutch cover and NOT the housing???

khushy

Its a wet clutch on the 620s, which is not the same as the 996 type - there is no 6 bolt cover that can be removed.

Glen - if you've checked that all the bolts are out around the casing, it should come off relatively easily.

Bigger hammer !!!! ????

Tim
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Old 14-Mar-2006, 16:31
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ooooops - thanks Tim
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