PDA

View Full Version : 748R - Winter Project


desmo_pt
08-Jan-2011, 08:03
Hi,

What best to do in winter than do some work on your track bike.

First some history, my bike is a 748R MY’02, that i bought used. Is used mainly for trackdays and done also a endurance race last year.

http://lh4.ggpht.com/_VvybRPjU_gc/TNncgRxF0MI/AAAAAAAACS4/qWD8Hx7tDsM/s800/DSC_0312.jpg

On the engine part had the heads ported by Chris at CJS Racing.

This winter i want to do:

- Install 748RS inlet cams
- Set the cam timing to 101 centerline inlet and 102 centerline exhaust- Check the squish
- New belts
- Microtec ECU with 1098 dash
- Instaling the engine breather box
- Instaling rockers refurbished by Newman Cams

The start of the work

http://lh6.ggpht.com/_QLUY7xF3e_w/TSHmTI3ko-I/AAAAAAAAAEg/ZAm6Pp5I07k/s640/P1090311.JPG

http://lh6.ggpht.com/_QLUY7xF3e_w/TSHpOrpKfTI/AAAAAAAAAFA/ufHn0C3uiSY/s640/P1090336.JPG

The heads are going to be cleaned and the valves lapped. The heads are going to be cleaned and the valves lapped. Chris work is perfect, i have some 748RS heads and the and this are miles in the quality of the porting.

http://lh4.ggpht.com/_QLUY7xF3e_w/TSHpPEeymPI/AAAAAAAAAFE/5ghcCk4xKlQ/s512/P1090358.JPG

http://lh5.ggpht.com/_QLUY7xF3e_w/TSWaOfD-_mI/AAAAAAAAAIc/Ok2b0BpL7ps/s640/05012011819.jpg

Some tools that i got to do the work

http://lh5.ggpht.com/_QLUY7xF3e_w/TRhcpM-MsfI/AAAAAAAAADM/FqzeaydzZxE/s640/P1090228.JPG

http://lh4.ggpht.com/_QLUY7xF3e_w/TSHmS-BnqqI/AAAAAAAAAEY/I2Kxnm3r-6E/s640/P1090277.JPG

http://lh4.ggpht.com/_QLUY7xF3e_w/TSHmSwoT1DI/AAAAAAAAAEc/iovHNk1AjjA/s640/P1090289.JPG

Now I'm waiting for some parts to arrive so I can continue with the job.

desmo_pt
08-Jan-2011, 08:07
Some pictures from the RS cams.

They went to Newman Cams to ISF (Isotropic Superfinish), that’s why they have that odd finish.

http://lh4.ggpht.com/_QLUY7xF3e_w/TSgRbfna5DI/AAAAAAAAAJ4/DO97JXz73F4/s640/p1090230.jpg

http://lh5.ggpht.com/_QLUY7xF3e_w/TSgRcCPo2pI/AAAAAAAAAJ4/ehZeZA2zQBw/s640/p1090235.jpg

I'm going to send also the exhaust cams and the piston pins.

Chrisiball
11-Jan-2011, 21:41
Nice work, and Chris's work is exceptional!!

I have a set of 748RS inlet and exhaust valves brand new if you need them.

Chris

desmo_pt
12-Jan-2011, 10:48
Nice work, and Chris's work is exceptional!!

I have a set of 748RS inlet and exhaust valves brand new if you need them.

Chris

Hi Chris,

What is the difference between the RS valves and the original?

You have you PM full

Pedro

desmo_pt
12-Jan-2011, 11:57
I was checking yesterday the rockers for wear...

The heads have 8000 km from track abuse and fast road.

2 opener on the vertical head, right side, one on the exhaust other on the inlet. The others are great, you can see the marks but can't feel them with the nail.

http://lh6.ggpht.com/_QLUY7xF3e_w/TS2JQbsfFAI/AAAAAAAAAMk/vx1fVU7jyJA/s640/P1090495.JPG

The inlet half rings were like this...

http://lh5.ggpht.com/_QLUY7xF3e_w/TS2Kn5I00tI/AAAAAAAAAM8/ZloaDw29imY/s640/P1090501.JPG

The other rockers are like this...

http://lh5.ggpht.com/_QLUY7xF3e_w/TSw3m8DJD5I/AAAAAAAAAKo/pPdOory_o94/s640/P1090465.JPG

Also took out the cylinders...

http://lh5.ggpht.com/_QLUY7xF3e_w/TS2AXS1GKEI/AAAAAAAAAMA/FGr_Qz_8kq0/s640/P1090487.JPG

The piston look fine....

http://lh3.ggpht.com/_QLUY7xF3e_w/TS2AX_Gi_1I/AAAAAAAAAME/en36ZPd718o/s640/P1090489.JPG

The crank is a work of art...

http://lh6.ggpht.com/_QLUY7xF3e_w/TS2AXM0w9xI/AAAAAAAAAL8/FtXURmIULvA/s640/P1090486.JPG

What do you guys think I should look for?