MotoGP God
     Posts: 18,275
 Join Date: Apr 2002
 Location: Oxford
 Mood: Its ONLY a Bike Club
  
    
     for a given thread size you use a drill that is the pitch size less than the bolt diameter
 
 so Bolts are usually 8mm X 1.25m, 6mm X 1.0mm, 5mm X 0.8mm etc
 
 8mm tap you use a 6.8mm drill as 6.75mm are very hard to find
 6mm tap you use a 5mm drill
 5mm.......................4.2mm drill
 4mm.......................3.3mm drill
 
 10mm bolts usually come in two varieties on bikes
 ISO standard 10mm X 1.5mm so use a 8.5mm drill
 and Metric fine 10mm X 1.25mm so use a 8.8mm drill although a 8.7mm drill will be OK
 Brake banjo bolts are either 10mm X 1.25 or 10mm X 1.00mm pitch
 
 [Edited on 3-12-2004 by skidlids]