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1
Including:
Safety
Design
features
Basic
adjustments
Technical
information
Owners Manual
Öhlins ROAD & TRACK steering dampers
8
Öhlins Racing AB
Box 722, S-194 27 Upplands Väsby, Sweden.
Phone +46 8 590 025 00, fax +46 8 590 025 80.
E-mail: info@ohlins.se
www.ohlins.com
07261-01, Teknisk Illustration, OM Steering Dampers R&T 03 04, 500 ex
Damper adjustment:
Basic setting: 10 clicks.
Maximum open valve (soft): 16 clicks.
The number of clicks are counted
counter clockwise from fully closed.
Service intervals:
Road use: Every 10.000 km (6.500 miles).
Road racing: Every 20 hours.
Always replace the rubber reservoir
2213-01 when changing oil.
NOTE!
Discarded Öhlins products should be handled
over to an authorized work shop or distributor
for proper disposal.
2
© Öhlins Racing AB.
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Öhlins Racing AB is prohibited.
Printed in Sweden.
Introduction
Öhlins steering dampers are designed to
withstand very tough treatment in conjunction
with competitions. Many years experience and
close cooperation with World Championship
teams in road racing has helped us develop
unique know-how.
Before installation
Öhlins Racing AB can not be held responsible for
any damage whatsoever to shock absorber or
vehicle, or injury to persons, if the instructions
for fitting and maintenance are not followed
exactly.
Similarly, the warranty will become null and void
if the instructions are not adhered to.
Safety signals
Important information concerning safety is
distinguished in this manual by the following
notations:
The Safety alert symbol means:
Caution! Your safety is involved.
WARNING!
Failure to follow warning instructions could result
in severe or fatal injury to anyone working with,
inspecting or using the suspension, or to
bystanders.
CAUTION!
Caution indicates that special precautions
must be taken to avoid damage to the
suspension.
NOTE!
This indicates information that is of importance
with regard to procedures.
7
Clamp dimension
Part No. Fork leg dimension A x B
2235-01 ø38 mm 38x44
2235-02 ø39 mm 39x45
2235-03 ø40 mm 40x46
2235-04 ø41 mm 41x47
2235-05 ø42 mm 42x48
2235-06 ø43 mm 43x49
2235-07 ø44 mm 44x50
2235-08 ø45 mm 45x51
2235-09 ø46 mm 46x52
2235-10 ø48 mm 48x54
2235-11 ø50 mm 50x56
2235-12 ø51 mm 51x57
2235-13 ø52 mm 52x58
2235-14 ø53 mm 53x59
2235-15 ø53.5 mm 53.5x59,5
2235-16 ø54 mm 54x60
2235-17 ø55 mm 55x61
2235-18 ø56 mm 56x62
2235-19 ø58 mm 58x64
Available clamps for Öhlins Steering dampers
B
A
16.5
3
WARNING!
1. Installing a steering damper, that is not
approved by the vehicle manufacturer, may affect
the stability of your vehicle. Öhlins Racing AB
cannot be held responsible for any personal injury
or damage whatsoever that may occur after
fitting the steering damper. Contact an Öhlins
dealer or other qualified person for advice.
2. Please study and make certain that you fully
understand all the mounting instructions and the
owners manuals before handling this steering
damper kit. If you have any questions regarding
proper installation procedures, contact an Öhlins
dealer or other qualified person.
3. The vehicle service manual must be referred
to when installing the Öhlins steering damper.
Öhlins products are subject to continual
improvement and development. Consequently,
although these instructions include the most upto-
date information available at the time of printing,
there may be minor differences between your
suspension and this manual. Please consult your
Öhlins dealer if you have any questions with regard
to the contents of the manual.
NOTE!
During storage and transportation, especially at
high ambient temperature, the oil and grease
used for assembling may run out inside the
packing and damage the expanded polystyrene
packing material. This is not unusual and is in no
way detrimental to the steering damper.
6
M5 Allen screw
Technical information
Oil:
Öhlins front fork fluid R&T 43, 1309-01.
Grease:
Öhlins red grease, 0146-01.
Loctite glue:
270 for the end eye.
542 for the clamp bolt.
Tightening torque:
M5 Allen screw mounting bracket.
Max torque: 5Nm 4. Steering damper length and stroke
Type Stroke Mounting length
(max/min)
SD 100: 120 mm 35 / 336 mm
SD 110: 90 mm 32 / 276 mm
SD 115: 63 mm 34.5 / 221.5 mm
SD 120: 68 mm See mounting instruction
SD 121: 68 mm 41 / 237 mm
SD 140: 140 mm 35 / 376 mm
SD 200: 150 mm 35 / 396 mm
4
Design
The basic function for the Öhlins steering dampers
is that the piston, which is fixed on the shaft, pushes
oil through a separate parallel passage in the
housing, fig 1.
An adjustable valve in this passage gives a broad
adjustment range.
The settings are made with an adjustment
wheel, located on the end of the steering damper
cylinder.
PTFE-coated seals are used in the dampers to
achieve the lowest friction level possible .
The Öhlins steering dampers are available in
several different lengths and strokes, fig 4, page 6.
Mountings
The longer models, SD 200 and SD 140, are
designed for bikes with wide frames and are
mounted on the outside of the fork leg, fig 2.
The two shorter models, SD 110 and SD 100,
are designed for bikes with conventional frames
and can be mounted on the inside of the fork leg.
The super short SD 121 and SD 115 can be
mounted conventionally but also across the
frame, behind the triple clamp, on bikes with
wide frames, fig 3.
The SD 120 is the same damper as SD 121 but
with mounting brackets designed to fit the
standard mounting points on Ducati 916 and 748.
Adjustment wheel
1. Öhlins steering damper Road & Track
Steering damper cylinder
Oil passage
Mounting bracket
Shaft End eye
5
The final setting of the damper is depending on
your bike, the road or the track and your riding
habits.
If you think your bike feels unstable, turn the
adjustment knob clockwise two clicks at a time
until you have the performance you desire.
When riding in urban areas we suggest that you
set the damper to maximum soft.
2. Steering damper mounted along the frame 3.Steering damper mounted across the frame
Basic adjustment
The adjustment wheel on the Öhlins steering
damper has 16 different positions and counts in
number of clicks from maximum hard position.
You set the damper to maximum hard by turning
the knob clockwise until it stops.
Start the adjusting of the damper by setting it to
10 clicks counter clockwise towards maximum
soft position.