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-   -   Clutch (Again). Bit of Advice Please (/showthread.php?t=28953)

zhed44 03-Apr-2006 22:23

oh, one more thing please:

i want to replace the nasty old springs and collars at the same time. it seems a shame to spoil the looks of the gold pressure plate that was fitted by a previous owner. there are some nice looking spring/collar sets on ebay http://cgi.ebay.co.uk/Ducati-dry-Clu...cmdZV iewItem

i've bought dzus clips and stickers etc from these guys before, and their service was excellent, but obviously, with these being a mechanical moving part, i'd like to know if they're up to spec before buying.

any thoughts?

Dibble 03-Apr-2006 22:30

buy the springs and caps from Nelly, he has them on the shelf ....

best way to get the plates out is a couple of those magnetic telscopic pen thingies (technical term that) ...

Nigel C 04-Apr-2006 11:22

open out a large split pin and bend the end slightly to make a right angle, hook them out with that

raykay748R 04-Apr-2006 13:32

Ditto, or thin gauge welding rod, anything that'll create a strong pair of hooks. Good luck :)

zhed44 04-Apr-2006 19:23

thanks for all the advice once again.

was out on the 748 again today and the benefits of the strip and clean have already worn off - i was half way past a car when it started to slip - so i was riding alongside them, more or less at the same pace with the engine wailing away, all about 2 feet from their side window! i felt quite sorry for the driver as they must have wondered why this black clad, black visored nutcase on a black motorcycle with open pipes was riding in formation with them absolutely revving the nuts off his bike!

anyway - ST4s clutch and spring kit on order from nelly.

thanks again for all your help. :D

[Edited on 4-4-2006 by zhed44]

zhed44 09-Apr-2006 21:37

Got the new clutch pack fitted today.

As is always the case with me, it didn't go without a hitch though.

After I had finished, I went to test it - mmmmmm, that's odd, it'll go into gear, but not back into neutral even though the light is showing, then the clutch lever went really stiff, then I couldn't budge the gear lever. Mmmmmmm. :puzzled:

So - I thought I'd better whip the cover off and have a look what was going on - only to have the answer dawn on me as I saw the scraped tops of my lovely new red spring caps and the track they had worn on the inside of the cover. How come?

As I was finishing up (the first time round) I noticed that the clutch cover gasket was a bit knackered, so I thought "I won't bother with that in case any straggly bits get caught up in the springs" - as a result, there wasn't enough clearance between the springs and the inside face of the cover :rolleye: Has now been refitted.

Anyway - is all working well now.

Thanks to Cornerspeed for the fast delivery and the idiot proof instructions, and thanks also for the advice and tips from you guys - the magnetic picker-upper-thingy was a masterstroke - I had the old plates out in 10 seconds rather than 10 minutes.

Final question: I found that there was only 1 thick plate instead of 2 in the bottom of the old clutch pack - why would this be? I have fitted 2 this time. Also, the bottom of the basket had what at first I thought was a weld repair, but on closer examination seems to be a thin streak of molten, solidified metal. Surely someone hasn't melted a clutch plate at some point in this bike's chequered past?

Thanks again

[Edited on 9-4-2006 by zhed44]


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