Tank and fuel pump layout

khu996 · 25-Jan-2005, 20:48

Some more help please

How are the tank and fuel pump arranged? Is the pump inside the tank, and do they come off together? Is it a difficult job to remove them?

Cheers lads.

skidlids · 25-Jan-2005, 20:56

The fuel pump is bolted to the underside of the tank, similar to a 748/916, so if you remove the tank the pump come with it. you will need to disconnect the fuel pipes

khu996 · 25-Jan-2005, 20:58

Cheers skidlids. Is there anywhere online I can find simple guides for removal/installation of basic parts (that aren't in the owner's manual) for the 749/999 series?

I'd love a Haynes manual, but I've heard they don't have plans to do one anytime soon...

skidlids · 25-Jan-2005, 21:09

tank underside pic

skidlids · 25-Jan-2005, 21:10

top side of tank off bike

khu996 · 25-Jan-2005, 21:23

Thanks mate. I appreciate the pics!

All helps for a DIY monkey like me

khu996 · 25-Jan-2005, 21:48

Skidlids...can you just give me a quick overview of what nuts/bolts I need to remove to get the tank off, and if any other parts need removing first?

KeefyB · 25-Jan-2005, 21:51

khu,its a doddle to take the tank off.Start by removing the two bolts under the seat.(If its a mono,the ones to adjust the seat back and forth.)There are another two bolts under the seat pad.If its a mono,there is a peg that locates in a rubber bush in the rear subframe.Just pull the rear portion of the seat unit up to release it.(It may be tight!)If the bike is a bip,there is a couple of bolts under the passenger pad.
You can now lift the seat unit and tank up enough to reach the centre bolt.I use a bit of 2"x2" to prop up the tank while I'm undoing the 17mm bolt that connects the seat to the tank.With the seat out of the way you can disconnect the pump electrics and the fuel lines.Some bikes have a snap off union and some just a simple hose clip.Either way you can remove them without fear of fuel pouring out.Now gently lift the tank and pull it backwards.You will see the breather pipes under the cover near the ignition switch.Pull them off and the tank can be lifted clear of the bike.
Sounds a bit complecated,but with practice,its a doddle.

khu996 · 25-Jan-2005, 21:55

Cheers KeefyB, I'll be doing it on my bip, sounds a bit complicated, but I'm gonna give it a go in the light tomorrow tomorrow. Thanks for the tips

skidlids · 25-Jan-2005, 22:15

good job you explained it KeeefyB as I don't own a 749 or 999 so Haven't done it other thanhelping Chippy do his once.
i just have a few bitd for sale, like the tank complete with pump, full 749S fairing and a pair of mirror indiactors, just trying to sort out what to ask for them

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25-Jan-2005, 20:48	#1
khu996 Registered Forum User Big Twin Posts: 1,216 Join Date: Aug 2004 Location: Swansea Tank and fuel pump layout Some more help please How are the tank and fuel pump arranged? Is the pump inside the tank, and do they come off together? Is it a difficult job to remove them? Cheers lads. Reply

25-Jan-2005, 20:56	#2
skidlids MotoGP God Posts: 18,275 Join Date: Apr 2002 Location: Oxford Mood: Its ONLY a Bike Club The fuel pump is bolted to the underside of the tank, similar to a 748/916, so if you remove the tank the pump come with it. you will need to disconnect the fuel pipes Reply

25-Jan-2005, 20:58	#3
khu996 Registered Forum User Big Twin Posts: 1,216 Join Date: Aug 2004 Location: Swansea Cheers skidlids. Is there anywhere online I can find simple guides for removal/installation of basic parts (that aren't in the owner's manual) for the 749/999 series? I'd love a Haynes manual, but I've heard they don't have plans to do one anytime soon... Reply

25-Jan-2005, 21:09	#4
skidlids MotoGP God Posts: 18,275 Join Date: Apr 2002 Location: Oxford Mood: Its ONLY a Bike Club tank underside pic Reply

25-Jan-2005, 21:10	#5
skidlids MotoGP God Posts: 18,275 Join Date: Apr 2002 Location: Oxford Mood: Its ONLY a Bike Club top side of tank off bike Reply

25-Jan-2005, 21:23	#6
khu996 Registered Forum User Big Twin Posts: 1,216 Join Date: Aug 2004 Location: Swansea Thanks mate. I appreciate the pics! All helps for a DIY monkey like me Reply

25-Jan-2005, 21:48	#7
khu996 Registered Forum User Big Twin Posts: 1,216 Join Date: Aug 2004 Location: Swansea Skidlids...can you just give me a quick overview of what nuts/bolts I need to remove to get the tank off, and if any other parts need removing first? Reply

25-Jan-2005, 21:55	#9
khu996 Registered Forum User Big Twin Posts: 1,216 Join Date: Aug 2004 Location: Swansea Cheers KeefyB, I'll be doing it on my bip, sounds a bit complicated, but I'm gonna give it a go in the light tomorrow tomorrow. Thanks for the tips Reply